AI-Driven Temperature Monitoring That Transforms Cold-Chain Logistics

AI-Driven Temperature Monitoring for Cold-Chain Logistics

A Case Study for Smarter, Safer Supply Chains

EYQA®-Vetted Case Study
Community of Practice: Smart Supply Chains
Topic: AI-Driven Cold Chain Logistics
Type: AI + IoT Deployment Case Study

How AJEEVI's AI-powered solution reduced spoilage by 80% while improving delivery reliability

Executive Summary — Key Outcomes

AJEEVI's AI + IoT temperature monitoring system delivered measurable business value through real-time visibility and predictive analytics:

80%

Reduction in spoilage

Saved ₹4.2 crore/year

25%

Improvement in on-time deliveries

Enhanced logistics efficiency

100%

Compliance ready

Audit-ready 24/7

"This isn't just about sensors—it's about saving food, vaccines, and livelihoods."

The Challenge

Problem: A leading dairy brand lost millions yearly due to temperature spoilage during refrigerated transport. Traditional monitoring was reactive and manual.

"Traditional monitoring was like driving blindfolded. We never knew when a shipment would fail until it was too late."

- Logistics Manager, Dairy Client

The Solution

How It Works (Non-Technical)

  1. Smart Sensors: Continuous temperature monitoring
  2. Real-Time Alerts: Instant notifications for deviations
  3. Predictive AI: Forecasts potential issues before they occur
  4. Dashboard: Centralized visibility across the supply chain
Diagram of AI temperature monitoring system architecture

Technical Deep Dive

Component Technology Impact
IoT Sensors NIST-calibrated, -40°C to 85°C range Works in extreme conditions
Connectivity LoRaWAN, NB-IoT, Cellular 99.9% data delivery
AI Model Predictive analytics 15-minute early warnings
Security Blockchain + encryption Tamper-proof records
Close-up of IoT temperature sensor Detailed view of analytics dashboard

Results & Impact

80% Reduction in Spoilage

Saved ₹4.2 crore/year through real-time monitoring and predictive interventions

25% Improvement in On-Time Deliveries

Optimized routing based on real-time temperature conditions

100% Compliance Readiness

Automated documentation for FDA, ISO, and other regulatory requirements

NIST-Calibrated Sensors

±0.1°C accuracy across -40°C to 85°C operational range

Multi-Network Connectivity

Seamless switching between LoRaWAN, NB-IoT, and cellular networks

Predictive AI Models

95% accurate predictions of temperature excursions 15 minutes in advance

Increased Farmer Income

30% higher revenue for dairy farmers due to reduced spoilage

Vaccine Efficacy Protection

100% potency maintained throughout the cold chain

Consumer Safety

Eliminated health risks from spoiled dairy products

Industry Applications

  • FMCG: Perishables, dairy, frozen foods
  • Healthcare: Vaccine storage, pharma logistics
  • Agriculture: Soil and storage monitoring
  • Industrial: Equipment temperature detection
Infographic showing industry applications

Lessons Learned & Implementation Tips

  1. Start Small, Scale Fast: Begin with a pilot in one region to validate results before enterprise-wide rollout.
  2. Build SOP Alignment Early: Integrate alert protocols into existing SOPs to ensure fast response times.
  3. Invest in Training: Ensure fleet operators and plant managers are trained to interpret dashboards and act on alerts.
  4. Monitor ROI Metrics: Track spoilage rate, delay frequency, and compliance efficiency to measure payback.

AJEEVI continues to extend this innovation to governments, smart cities, and climate resilience programs.

Technology with purpose.

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